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"winning is endurance" |







BMW |
MERCEDES |
PORSCHE |
FERRARI |
MINI |
Figure 13 shows a broken DISA valve. The plastic pivot that the flap rotates on fatigues over time, and snaps. The result is a rattling sound from the intake manifold, and reduction in engine power. Also, the diaphram can leak vacuum, causing additional issues to the fuel trim (and check engine light). |
Figure 13, BMW DISA Valve. |
Figure 14a, BMW Valvetronic Sensor. |
Figure 14a shows a leaking BMW Valvetronic sensor. The oil in the electrical connector causes electrical shorts, resulting in engine engine stalling, rough running, and service engine soon warning light. Figure 14b displays the Valvetronic sensor removed from the engine. Figure 14c shows the location of Vlavetronic sensor in the engine. See the red-circled part. |
Figure 14b, BMW Valvetronic Sensor. |
Figure 14c, BMW Valvetronic Sensor. |
Figure 15, Faulty Air Mass Sensor Insert. |
Figure 16, Damaged Trunk Wiring. |
Figure 15 displays a faulty air mass meter insert. The air mass meter allows the engine management module to deliver the correct air/fuel mixture to the engine. When a air mass meter goes faulty, a check engine warning (or service engine soon) will display, poor engine performance, and poor fuel economy. |
Figure 16 shows some damaged wiring (circled in red) in a trunk. The wiring gets damaged in two common ways: 1) the pivoting action of the trunk lid can fatigue the wiring, causing one or more wires to break. 2) body shops typically rush through the tedious task of proper routing of wiring (insurance companies generally do not like to pay for additional time to address details like proper routing of wires). Incorrect routing of the wiring can lead to pinched of chafed wires. The wiring in the photo was damaged from being pinched by the trunk spring. This vehicle had work done at a body from a rear end collision. The body shop technician routed the wiring too close to the trunk spring. At some point the wiring managed to get caught up in the spring, severing some of the wires. |